Particularly applicable to the area which has a high demanding for light-weight material, such as automatic rail transit, shipping, fan blade and so on.
The productions produced by the technology are lighter,greener,cheaper and safer than traditionally manufactured equivalents,yet with the same performance as solid product!
1.Lighter:Products manufactured using foaming blow molding typical need 15-20% less polymers than those using traditional extrusion technologies.
Thanks to the enhanced this technology,customers are able to use fewer polymers and reduce the weight of vehicle,thus achieving better performance as improving the dynamic,fuel economy and emission than the original technology.
2.Greener:Foaming blow molding has many positive environmental benefits over traditional techniques,As noting but atmospheric gases are added to the foamed polymer,harmful emissions are avoided,recycling these pure materials is easy and cost effective.As the technology reduces plastics used at the source,its widespread adoption could significantly reduce the volume of oil derived plastics used.
In addition to reduced plastic consumption and the point of manufacture,it delivers reduced fossil fuel usage as a result of the weight reduction derived from micro foaming of the finished parts.
3.Increase productivity:With special screwed,the pressure in screw not only increases extrusion speed,but also makes the extruded material more stable and even.In addition,extruded material more stable and even.In addition,extruded material by foaming blow molding has low density,It is much easier to blow, form and cool down that shorten he producing cycle,enhancing the production efficiency.
4.Lower Cost:The substantial material weight-saving achieved by the use of foaming blow molding enables customers to make significant cost savings on each part produced.This result in a product margin opttimization and increased profit for businesses.
In many cases,the savings made thanks to our technology enable customers to be competitive on the market while enhancing their profit.
5.Safer:As for auto pars,common PE material is harder.There is the strong possibility that when traffic accident occurs,PE material is likely to collide and break off,producing sharp angels which may harm to people's health.The foaming plastic has unparalleled density and higher impact strength.
|最大制品容积 Max.conttainer caoacity||L||160|
|模头数 Number of die||set||1|
|机器外形尺寸 Machine dimension||M||7.8*4.8*5.2|
|机器重量 Total weight||Ton||40|
|模头 Accumulator head|
|模头储料容积 Accumulator capacity||L||16|
|最大射料速度 Max.injection speed||Kg/sec.||1.5|
|挤出压力 Injection pressure||Mpa||20|
|模头加热段数 Number of die heating||zone||5|
|模头加热功率 Power of die heating||KW||47|
|挤出口最大直径 Max.die-pin diameter||mm||450|
|开合模系统 Clamping unit|
|锁模力 Clamping force||KN||800|
|模板间距 Platen opening stroke||mm||650-1500|
|模板尺寸 Platen size||mm||1700*1000|
|最大模具尺寸 Max mould size||mm||1400*900|
|模具厚度 Mould thlckness||mm||510-650|
|挤出系统 Extruder unit|
|螺杆直径 Screw dlameter||mm||100|
螺杆长径比Screw L/D ratio
|挤出量 Extruding volume||Kg/hr||160-240|
螺杆转速 Screw rotation rate
|螺杆加热功率 Extruder heating power||KW||53|
|挤出电机功率 Extruder driving power||KW||75|
|动力 Power consumption|
|油泵电机功率 Oil pump driving power||KW||22|
|伺服点击功率 Servo drive power||KW||4|
|最大总功率 General assembly||KW||220|
|气源压力 Air pressure||Mpa||0.7|
|气源排量 Air consumption||M3/min||0.8|
|平均能耗 Average energy consumption||KW||84|
|冷却水用量 Cooling water consumpttion||m3/min||0.6-1|